OUR CAPABILITIES
Over 60 furnaces and over 600 machine tools on more than 60,000 square meters operated by our experienced staff ensure a broad vaiety of production capabilities.
The fully equipped complex in Lafayette enables Dana to manage every step of the design and manufacturing process from start to finish in-house, saving time and assuring quality.
Thus, Fairfield® engineers, manufactures, tests, certifies, and supplies precision-made gears and gear drives for an expansive range of industrial and mobile applications.
ENGINEERING AND DESIGN SERVICES
Our engineering team supports customers by reverse engineering existing parts, producing make-to-print units from provided drawings, or supplying complete design, manufacturing, and testing services based on your application requirements and specifications.
Our engineering know-how ranges from building precisely to your print to designing solutions for the most complex gear performance issues.
Our engineering team has deep expertise in the cost-effective design and manufacturing of low-volume and custom-made gears and gear drives as well as complete drives.
We have the drive expertise you can count on, whether you need a build-to-print unit or our comprehensive suite of services.
In addition, we provide design services to resolve problems with gear, noise, heat, vibration, and early failure.
MANUFACTURING CAPABILITIES
We utilize state-of-the-art machinery and cutting-edge technology to produce gears with precision and accuracy.
Our team of skilled technicians is well-versed in the art of gear cutting, ensuring that each gear meets the highest standards of quality and perfomance. Whether you need external and internal gears, high-speed gears, planetary gear designs, Hypold and Zerol gears and pinions, all sorts of shafts, we have the expertise to deliver exceptional results.
Over 7,000 square feet of the facility are dedicated to heat treating, hardening, and tempering capabilities. Our advanced heat treatment processes such as carburizing, annealing, nitriding, and induction ensure that your gears are hardened to the perfect level of strenght and durability. With precise control over temperature and cooling rates, we can tailor our heat treatment methods to meet your specific requirements.
Precision machining is essential for achieving smooth operation and optimal performance in gears. At Fairfield®, our machining and finishing capabilities are unmatched in terms of accurency and efficiency. Whetehr you need drilling, milling, tapping, or sawing services, our machining experts have the skills and expertise to deliver flawless results.
QUALITY AND TESTING
Our experienced metallurgical staff possesses the unique ability and solve even the most complex problems that arise in the realm of gears.
With our highly advanced CNC inspection technology, we leave no stone unturned when it comes to ensuring the quality and integrity of our products. Our gear quality certification to AGMA Class 14 sets us apart as leaders in the industry, guaranteeing top-notch performance and reliability.
Extensive metallurgical testing and advanced metallurgy processes, thorough failure analysis of gears and complete gear assemblies, and product performance testing in the lab or out in the field are crucial aspects of what we do at Fairfield®, ensuring that our gears meet and exceed expectations in any environment.
Metallurgical testing / Advanced metallurgy processes
Thorough failure analysis of gears and complete gear assemblies
Product performance testing in both lab and field environments
ASSEMBLY AND INSPECTION CAPABILITIES
As a manufacturer of drives and gearboxes, Fairfield® excels in large-scale assembly and inspection.
Whether you need mobile or industrial drives, custom gearboxes or complete gear assemblies, we provide a deep knowledge in different sectors and applications.
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The services we provide
Our team is dedicated to delivering excellence from the initial solution assessment through ongoing service for the entire lifespan of your application.
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The products we offer
Fairfield® is a leading manufacturer of precision-made gears and gear drives as well as various large components for an expansive range of industrial and mobile applications.
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Contact
For more information on our products and services or to discuss your specific gear performance requirements, please do not hesitate to contact us. Our team of dedicated experts is here to assist you every step of the way, ensuring that your vision is brought to life with superior quality and performance.
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